Posted June 6th, 2023

Cycling jerseys have come a long way since their humble beginnings. Originally designed for practicality and comfort, they have now become a canvas for innovation, blending fashion, aerodynamics, and functionality. With the advent of modern aero fabrics, cycling jerseys have evolved into powerful tools that enhance a rider’s performance and speed. In this blog, we will delve into the fascinating journey of cycling jerseys and explore the transformative impact of modern aero fabrics.

The Early Days: Functionality Meets Comfort

In the early years of cycling, jerseys were simple garments primarily focused on functionality and comfort. Made from wool, these jerseys provided insulation, moisture-wicking properties, and a certain level of breathability. However, wool jerseys had their limitations in terms of weight, aerodynamics, and performance enhancement.

The Era of Synthetic Materials:

As technology advanced, synthetic materials like polyester, nylon, and lycra found their way into the cycling world. These materials brought a whole new level of performance to cycling jerseys. Polyester became popular due to its excellent moisture-wicking capabilities, lightweight nature, and durability. It helped riders stay dry and cool during intense workouts.

The Rise of Aero Fabrics:

Enter the modern era of cycling jerseys, where aero fabrics have revolutionized the sport. Aero fabrics are designed to minimize drag and increase aerodynamic efficiency, allowing riders to slice through the air with reduced resistance. These fabrics are often sleek, form-fitting, and strategically textured to optimize airflow around the body.

Benefits of Aero Fabrics:

  1. Improved Aerodynamics: Aero fabrics, with their sleek and form-fitting designs, reduce wind resistance. The textured surface helps break up turbulent air, allowing riders to cut through the wind more efficiently and maintain higher speeds.
  2. Lightweight and Breathable: Modern aero fabrics are lightweight and offer excellent breathability, ensuring riders stay cool and dry even during intense rides. This feature is crucial for comfort and maintaining optimal performance over long distances.
  3. Moisture Management: Aero fabrics excel in moisture-wicking, efficiently transferring sweat away from the body to the outer layer of the jersey. This feature helps regulate body temperature, preventing overheating and discomfort during extended periods of exertion.
  4. Enhanced Flexibility and Comfort: Aero fabrics often incorporate stretchy materials like lycra, providing a close and comfortable fit. This allows for unrestricted movement while maintaining the aerodynamic benefits.
  5. UV Protection: Many aero fabrics also offer UV protection, shielding riders from harmful sun rays during long rides. This added benefit contributes to the overall well-being and health of cyclists.

Pushing the Boundaries:

Leading cycling apparel companies are continuously pushing the boundaries of fabric technology to enhance performance and be more sustainable in their production process. They invest in research and development, employing wind tunnels and computational fluid dynamics (CFD) to refine and optimise fabric designs. Every stitch, seam, and contour is meticulously crafted to maximize aerodynamic efficiency.


The evolution of cycling jerseys has been remarkable, from the simple wool garments of the past to the cutting-edge aero fabrics of today. The integration of modern fabrics has allowed for significant advancements in aerodynamics, comfort, performance, and sustainability. Cyclists can now enjoy the benefits of more sustainable garments with the benefits of reduced drag, enhanced moisture management, and superior flexibility, all contributing to improved speed and endurance.

As technology continues to evolve, we can only anticipate further innovations in cycling apparel. The future may bring even more advanced materials, incorporating smart textiles and integrated technologies to further enhance performance, safety and sustainability. But for now, riders can revel in the transformative power of modern aero fabrics, embracing the sleek and efficient designs that propel them to new heights on the road.

Own or thinking or starting a cycling brand, then please contact our experts at De Ronde Creative Hub, we can assist in every aspect of your production from initial designs, through to productions, all at our UK based headquarters.